If you have asked for a consigned assembly (or partial turnkey) quote, then at the time of placing the order you will be sending us the components for assembly. Please note our requirements for kitting the components.
KITTING GUIDELINES FOR COMPONENTS
1
Each SMT component line item must be in a single continuous tape – a minimum of 6 long cut tape / Reel / mini-reel. If not available on cut tape or reels, they must be on Trays. As a last resort they can be on Tubes.
2
Each line Item must have extra quantity of components for ATTRITION during assembly process, as per the following guidelines.
DISCRETE SMT PASSIVES
01005 size
50% extra subject to a minimum of 100 pcs extra
Extra components Qty should be greater of 100 pcs or 50% of the required Quantity
e.g. for 01005 size components, If Required Qty = 70, 50% extra = 35, Min Qty = 100, So Total Qty Required = 70 + max (35, 100) = 70 + 100 = 170
0201 size
25% extra subject to a minimum of 50 pcs extra
Extra components Qty should be greater of 50 pcs or 50% of the required Quantity
e.g. for 0201 size components, If Required Qty = 70, 50% extra = 35, Min Qty = 50, So Total Qty Required = 70 + max (35, 50) = 70 + 50 = 120
0402 size
20% extra subject to a minimum of 20 extra
Extra components Qty should be greater of 20 or 25% of the required Quantity
0603 size
15% extra subject to a minimum of 20 extra
Extra components Qty should be greater of 20 or 15% of the required Quantity
0805 size
10% extra subject to a minimum of 10 extra
Extra components Qty should be greater of 10 or 10% of the required Quantity
1206 size or larger
10% extra subject to a minimum of 5 extra
Extra components Qty should be greater of 5 or 10% of the required Quantity
ACTIVE DEVICES
Component Width 0.6mm or smaller
20% extra subject to a minimum of 20 extra
Extra components should be greater of 20 or 20% of the required Quantity
Component Width 0.6 – 1mm
10% extra – subject to a minimum of 10 extra
Extra components should be greater of 10 or 10% of the required Quantity
Component Width 1 – 1.6mm
10% extra subject to a minimum of 5 extra
Extra components should be greater of 5 or 10% of the required Quantity
Component Width 1.6 – 2mm
5% extra subject to a minimum of 5 extra
Extra components should be greater of 5 or 5% of the required Quantity
Component Width Larger than 2mm
5% extra subject to a minimum of 2 extra
Extra components should be greater of 2 or 5% of the required Quantity
3
All Thru-hole (DIP) ICs must be supplied in trays or tubes or continuous tapes
4
Insufficient attrition will be construed as parts shortage.
5
All consigned parts must be shipped to us in a properly kitted form (each line item of BOM in a separate bag, properly marked for identifying the component unambiguously).
6
Kits for multiple jobs must be in separate bags identified by appropriate assembly order number.