Essential to the success of any printed circuit board (PCB) manufacturing project are the detailed notes included in the fabrication drawing. While the design files (typically Gerber or ODB++) contain the most basic structure and outline of the board design, it is the fabrication drawing that tells the manufacturer the specific details about a board that make it unique.
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Gerber File Issues: Tips to Avoid Most Common Problems
The PCB manufacturing process is complex. The precision of the manufactured PCBs hinges on many things, but none more important than accurate and complete manufacturing or design data, most often Gerber files. A wide variety of PCB design software applications are used to produce manufacturing data, and the complexity of each design can vary significantly.
Read MoreCircuit Board Design Tips for Hard or Soft Gold
Due to the specialized nature of hard gold and soft gold surface finishes, many designers never encounter the particular challenges associated with these surface finishes. As a result, the first build for a hard or soft gold PCB can often be cumbersome and even surprising.
Read MoreRogers Material: Right For Your Next RF Project?
With the increase in mobile communications from cellular phones, IoT devices and more, the demand for special materials in circuit board manufacturing has increased as well. To help you understand your options, we put together a Q&A with Rogers Corporation, a leading manufacturer of engineered materials.
Read MoreDon’t Be Surprised By Markings on a PCB
In the days of the old Model T Ford, you could get any color you wanted – as long as it was black. Not that long ago it was the same way for printed circuit boards, of course, the only …
Read MoreV-Scoring for Printed Circuit Boards
Bay Area Circuits recently installed a new Accu-Score AS-100-MAX V-scoring machine in our Silicon Valley facility. This new scoring machine will not only improve the quality of the printed circuit boards scoring process, but also shortens manufacturing process time. Both big wins for our customers. …
Read MoreDesign Considerations with Heavy Copper
Minimum line width is one of the first questions asked of a PCB manufacturer’s capabilities, but the answer rarely includes “depending on copper weight.” To simplify your design process and avoid problems at the time of manufacturing, we will demonstrate …
Read MorePrinted Circuit Board Laminate Material Trends
Recently, we at Bay Area Circuits, have seen an increase in demand for Ventec’s laminate materials in part because of the proliferation of LED lighting and IoT (Internet of Things) products which often have greater than normal requirements for thermal …
Read MoreOptimize PCB Manufacturing: Technical Tips for Success
Designing a printed circuit board poses many challenges. It can be exhilarating to complete a design and send it off to manufacturing but later deflating to receive boards and identify a failure that could have been prevented. Was a mistake …
Read MoreIntroduction to IPC Inspection Guidelines
Acceptable Quality Level Before discussing IPC Inspection Guidelines, it’s important to understand the meaning of the term Acceptable Quality Level (AQL), also referred to as Acceptance Quality Limit. It is an inspection standard that prescribes the range of the number …
Read MoreBare Printed Circuit Board Electrical Test
Visual inspections are performed following the manufacturing process of a printed circuit board to identify any potential problems. While that may work fine for a two-layer PCB, for multi-layer PCBs, it is almost impossible to visually inspect the internal layers …
Read MoreSolder Paste Stencil Basics
Solder Paste Stencils In the printed circuit board assembly (PCBA) and manufacturing electronics world, solder paste stencils are not so different from the common stencils used to paint letters/numbers or draw shapes. Solder paste stencils are designed for a similar …
Read MoreIntroduction to Drilling and Vias
It wasn’t that long ago a printed circuit board was drilled using a simple drill press. The operator had to manually move the panel to the correct x and y coordinate and then pull the lever to drill an individual …
Read MoreAdvantages of the Gerber X2 Format
In 2014, a new Gerber format was released call Gerber X2 (or version 2) by Ucamco, owners of the Gerber standard. If this is news to you, Ucamco has put together an excellent 5 minute intro video which can be …
Read MoreReshoring of Printed Circuit Board Manufacturing
For many people, the words “Made in the USA” have become a rallying cry. In fact, a survey done in 2012 found that 83% of US citizens disapprove of companies that manufacture their goods overseas and they are interested in …
Read MoreBasic PCB Design Tips & Tricks
Printed Circuit Boards (PCBs) are made from fiberglass reinforced plastic with the copper wiring in trace form. All the circuit board components are held in position by soldering the components into place after drilling holes in the demarcated areas on …
Read More5 Electronics Design Tips for Beginners
The topic of Electronics Design can cover a vast array of technical options. This article will focus on some of the basics. A schematic drawing is only one part of creating a design in electronic engineering. Your schematic should be …
Read MoreAn Introduction to PCB Arrays
What is a PCB Array? What do you think of when you hear the word “array”? Perhaps you think of an antenna array, or possibly some type of mathematical array or maybe even Video Graphics Array (VGA like the adapter …
Read MorePrinted Circuit Boards Require Counterbores and Countersinks
In this post, we’ll introduce the concept of Countersinks and Counterbores and how these are used in Printed Circuit Boards (of course, countersinks and counterbores are not anything unique to printed circuit boards and are used in a variety of …
Read MoreAn Inside Look at Manufacturing Circuit Classics PCBs
There's no doubt that we, at Bay Area Circuits, get to work with some very talented individuals working on some pretty incredible projects. Star Simpson is one of those individuals and Circuit Classics is one of those projects! Star is bringing to life classic circuit drawings from Forrest Mims' "Getting Started in Electronics" and recently made the designs available via Crowd Supply.
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